EV Battery and Energy Storage Tape Solutions

 

When battery and energy storage systems require thermal and electrical insulation of components, specialty pressure sensitive adhesive (PSA) tapes are the solution engineers choose. These tapes offer industrial strength thermal management, electrical insulation, shock absorption, and prevent fluid intrusion . As electrical insulation and barrier materials, they are ideal for EV battery and ePowertrain systems as well as EV charging infrastructure. are designed to handle demanding environments.  

At Engineered Materials, we work with OEMs and system integrators to provide custom-converted PSA tapes tailored to the specific demands of EV battery and energy storage systems.  

 

Our specialty electrical insulation and thermal management materials are selected for dimensional stability, high dielectric strength, and excellent resistance to arc, ignition, and tracking. When combined with our custom converting capacities, this makes sure you get the performance, safety, and compliance you need for your application environment. 

Whether you’re looking to improve thermal barriers or enhance electrical insulation, our tapes are easy to convert, cost-effective, and engineered to meet the strict reliability standards of the tech industry. 

 

Custom PSA Tape Solutions for
Electric Vehicle Batteries and Energy Storage Systems

Cell-to-cell thermal runaway propagation

Vent path protection

Sealing against fluid intrusion

EV battery assembly and disassembly

EV battery electrical insulation and connection

Electromagnetic interference protection

Lightweighting and thermal management

Cushioning to protect from shocks and vibration

eMotor assembly and manufacturing

Thermal interface materials for heat sinks

Cold plate insulation

Module housing insulation

Electrical cell barriers

Venting path barriers

Venting hole covers

Equipment mounting and securing

Environmental monitoring

Airflow management

 

Why Use PSA Tapes for Your EV Battery and Energy Storage Systems?

Improve Performance, Durability, and Aesthetics

  • High sheer strength and bonding to structural adhesives 

  • High electrical insulation and dialectic strength 

  • Fulfills cleanliness requirements 

  • Peel adhesion on aluminum 

  • Bubble-free application 

  • Can act as gap fillers 

  • Resistance against hot particle burn-through 

  • Thermal and electrical conductivity 

  • High temperature resistance 

  • EMI / RFI Shielding 

  • Shock absorption 

  • Blast resistance 

  • Fire retardant versions 

  • Mechanical reinforcement 

  • Thermal isolation 

  • Low tack for easy positioning 

 

Our Products Meet Federal Regulations and Industry Specifications 

  • UL510A Standard, Category OANZ2, File No. E17385 (1350F, 1351, 1350T, 1388) 

  • CSA certified: Standard C22.2 No. 66, File No. 093411, Class 9052-30 

  • Flame-retardant, UL temperature rated up to 200°C (392°F) 

  • UL 94 V0 

  • UL File E65069 

  • Flame resistant up to 1000°C (1832°F) for at least 10 minutes 

 

Find the Right PSA Tapes for Your Application

  • 3M™ Polyester Film Electrical Tape 1350F-1 

  • 3M™ UVi Electrical Insulation Tape 1924B-1 

  • 3M™ Polyester Film Electrical Tape 1350F-1 

  • 3M™ Polyester Film Electrical Tape 1350F-2 

  • 3M™ UVi Electrical Insulation Tape 1924B-1 

  • 3M(TM) Polyimide Film Electrical Tape 92 

  • 3M™ Flame Barrier FRB-NT 

  • 3M™ Torch Flame Resistant Barriers TFRB-SE1 and TFRB-SE3 

  • 3M™ Glass Cloth Electrical Tape 9 

  • 3M(TM) Thermally Conductive Acrylic Interface Pad 5571 

  • 3M(TM) Thermally Conductive Acrylic Interface Pad 5590H 

  • 3M(TM) Thermally Conductive Silicone Interface Pad 5583S 

  • Tflex 300 / 300 TG 

  • Avery Dennison FM 2333 Double Coated Tape 

  • Avery Dennison FT 8217 Double-Sided SB Non-Woven Tape 

  • Bisco HT-800 Medium Silicone Foam 

 

Our Process

Material Selection. Custom Fabrication. On-Time Delivery.

Magnifying glass

Discovery

We ask all the right questions to help you find the solutions to your adhesive issues. On which surfaces will the tape be applied? Is the surface rough, smooth, curved, or irregular? What are the weight requirements? Is the tape permanently placed or will it need to be removable? We take the time to understand the furniture you manufacture and where and how it will be used. Our discovery process is thorough, but we make it easy for you to find exactly what you need.

 
Selection

Material Selection

Choosing the right materials depends on the surfaces being bonded, their texture, and the environment in which the furniture will be used. We stock a wide range of adhesive transfer tapes, VHB (Very High Bonding) tapes, double and single-sided tapes, and many other materials specifically designed for any application. We help you select the right material and adhesive coat weight based on the furniture you manufacture and how the tape needs to be used.

 
Fabrication

Custom Fabrication

We custom fabricate all our materials to create the perfect fitting part for your furniture, every time. From laminating to slitting, die cutting, kiss cuts, laser and waterjet cutting, and so much more, we have the capabilities and experience to create any custom shape that fits your adhesive needs. Not sure exactly what you need? No worries! Our parts design specialists can help you with product design, prototyping, testing, and implementation of brand-new parts for your furniture!

 

Partner with Engineered Materials for All Your Thermal barrier and Electrical Insulation Tape Needs